Welding Consultancy, Welders Training & Qualification
- Rohit Bafna
- Aug 26, 2009
- 2 min read
Updated: Jun 4
In today’s demanding industrial landscape, the quality of welding is directly linked to structural integrity, safety, and long-term performance of critical infrastructure. TCR Engineering Services, based in Mumbai, stands as a trusted partner to fabrication units, EPC contractors, OEMs, and industries seeking world-class welding consultancy. With decades of metallurgical expertise, a proven track record in NDT and failure analysis, and deep domain knowledge, TCR provides a full spectrum of welding support services to help clients improve quality, productivity, and compliance with global standards.
🔧 Setting Parameters for Quality Welds
Every welding job begins with precision in process setup. TCR’s consultants help define and calibrate key parameters—such as voltage, current, travel speed, heat input, and shielding gas flow—across all welding processes including SMAW, GTAW, GMAW, FCAW, SAW, and more. Our goal: enable your team to achieve consistent, repeatable, and high-integrity welds from the very start.
👨🏭 Real-Time Shop Floor Monitoring & Guidance
Our experts don’t just consult from behind a desk. TCR provides hands-on monitoring of welding activity on your shop floor. By guiding welders and machine operators in real-time, we help troubleshoot issues, reduce rejection rates, and boost first-pass yield. The result is increased productivity and a noticeable improvement in weld quality.
⚙️ Modernization of Welding Processes
Technology evolves—so should your welding methods. TCR helps identify opportunities for process modernization, from introducing automation and mechanization to adopting new consumables or joint designs. Our advice is grounded in what is practically achievable, cost-effective, and tailored to your fabrication needs.
🎓 Training for Welders, Operators & Engineers
People are the core of every quality weld. TCR’s structured training programs for welders, welding operators, production engineers, and QA/QC inspectors focus on both fundamentals and advanced topics. Our sessions emphasize defect prevention, weld interpretation, and in-depth process understanding. Over time, this builds a self-reliant and quality-oriented workforce.
📋 Development of WPS, PQR & Welder Qualification
Our team specializes in preparing critical welding documentation such as:
Welding Procedure Specification (WPS)
Procedure Qualification Record (PQR)
Welder Qualification (WQ)
These documents ensure compliance with codes like ASME, AWS, ISO, API, Indian Oil, GAIL, Mecon, EIL and client-specific requirements. TCR not only drafts these documents but also supervises qualification tests and guides clients through approvals and audits.
✅ Enhanced Quality Control for Inspection Teams
TCR also trains production and inspection engineers to perform in-depth weld inspections, manage documentation, and monitor compliance on the shop floor. Our focus is to empower your team with the skills needed to proactively identify quality issues before they escalate.
📌 Custom Solutions for Fabrication and Quality Control
Beyond our standard services, TCR is flexible to offer bespoke solutions tailored to your specific challenges. Whether it’s root cause analysis of welding defects, failure investigations, or third-party audits, we’re here to elevate your fabrication practices.
