Saudi Aramco Internal RT Crawler
SAER-13115 (8 Sept 2025) names TCR as technology provider; USD 4,980,000 documented cost avoidance over 5 years (~80% reduction). Range 16-52 inch. How the RT crawler technique won Aramco's approval →
TCR Engineering
Case Studies
HMEL Bathinda ran isomerisation reactor 503-R-001 to 2019 without a shutdown after a 710 degree Celsius excursion. Adani Power Mundra had 4,620 MW of boiler and piping assessed at twenty days a unit.
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Overview
TCR Engineering's case record is dated and referenced: nine marquee engagements below, from FFS on refinery reactors to fleet-scale boiler RLA, each carrying its reference, standard and measured outcome. Full case-study pages publish here as the insight programme grows.
Marquee engagements
HMEL Bathinda Isomerization Reactor 503-R-001 FFS
March 2012 temperature excursion (peak 710 °C); full damage-mechanism workup incl. HTHA per API 941; in-situ replication at 60 locations. Certified fit-for-service, monitored to 2019, no shutdown. Integrity despite defects: the FFS method →
18,000 MT Refrigerated Liquid Ammonia Tank FFS
API 620 Appendix R; Leak-Before-Break fracture mechanics via Failure Assessment Diagram. Ammonia tank integrity using risk-based inspection →
Saudi Aramco Jafurah Gas Compression Plants ECA
PWIS Package-1; ECA of 42-inch girth welds (2024-2025) per API 1104 Annex A Option 2, six CTOD tests per pipeline. ECA of girth welds per API 1104 Annex A →
Reliance Industries Jamnagar
1,200 in-situ metallographic replicas in 15 days during a turnaround window. In-situ microstructure replica analysis →
Adani Power Mundra
RLA of 4,620 MW boiler and piping fleet under IBR Reg 391A at 20 days/unit. The Adani Power failure investigation →
Mumbai-Ahmedabad HSR (NHSRCL)
VMAC No. 13 (23 Oct 2023); all three civil packages since March 2024 (MEIL-HCC C1, Afcons C2, L&T C3).
BMC robotic underwater bridge programme
March 2026, 400+ bridges, AI-assisted.
QAFCO Qatar
15-year metallurgical rate contract.